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Tile Adhesive Putty Powder Special Mortar Plant

Description

Special dry mortar production line is an advanced industrial system designed for the efficient and precise manufacturing of various types of specialized mortars. These mortars are engineered to meet specific performance requirements, such as enhanced strength, durability, thermal insulation, waterproofing, and fire resistance. Special dry mortar production line integrates state-of-the-art technology to ensure consistent quality, high productivity, and minimal environmental impact.

Key Components of the Special Dry Mortar Production Line:

1. Raw Material Storage and Conveying System

Silos and Hoppers: For storing bulk materials like cement, sand, and additives.

Conveying Systems: Including screw conveyors, bucket elevators, and pneumatic conveyors to transport raw materials to the mixing unit.

2. Weighing and Batching System

Precision Weighing Scales: Ensure accurate measurement of each component.

Automated Batching Controls: Facilitate precise ingredient ratios for consistent product quality.

3. Mixing Unit

High-Speed Mixers: Equipped with advanced mixing blades to achieve homogeneous blending of dry and wet ingredients.

PLC Control System: Allow for automated and customizable mixing cycles.

4. Packaging System

Automatic Bagging Machines: For filling and sealing bags of various sizes.

Palletizing Robots: To stack and organize packaged products for efficient storage and transportation.

5. Dust Collection and Environmental Controls

Dust Filters and Cyclones: To capture and reduce airborne particles, ensuring a clean working environment.

Emission Control Systems: To minimize the release of pollutants and comply with environmental regulations.

6. Quality Control and Testing

In-line Sensors and Monitors: For real-time monitoring of product quality.

Laboratory Equipment: For detailed analysis and testing of mortar samples to ensure they meet specified standards.

Advantages of the Special Mortar Production Line:

● High Efficiency: Automated processes reduce labor costs and increase production speed.

● Consistent Quality: Precise control over ingredient ratios and mixing processes ensures uniform product quality.

● Versatility: Capable of producing a wide range of specialized mortars to meet diverse application needs.

● Sustainability: Incorporates eco-friendly technologies to reduce waste and energy consumption.

Its technical parameters are as follows:

Model	Mixer	Power(kw)	Theoretical capacity(t/h)	Floor area(m²)
GDW1200	JLD1200	100	10	200
GDW2000	SW2000	150	20	200
GDW3000	SW3000	200	30	300
GDW4000	SW4000	250	40	300

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Special Mortar Production Line

Tile Adhesive Putty Powder Special Mortar Plant

Special dry mortar production line is an advanced industrial system designed for the efficient and precise manufacturing of various types of specialized mortars.

sisoulzg@126.com

+86 13963913992

Classification

Special Mortar Production Line

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Packaging and Shipping

FAQs

My site is not in an ordinary location. Could you provide a corresponding plan to build a dry mortar production line for me?

Of course, we can provide one-on-one customized services to help you not only realize the site construction but also achieve cost reduction and efficiency improvement.

What sand-making equipment is used in the dry mortar production line?

In the realm of dry mortar production, Zhongqinglin Heavy Industry's VK Sand Making Machine has emerged as a core equipment that commands industry attention, thanks to its distinctive design and exceptional performance.

What kind of sand making machine are you using? Is the crushing effect good?

We use vertical shaft impact crushing equipment, and its crushing effect ensures high-quality particle shape. By allowing materials to break along their natural textures, the produced aggregates are cubic, with low content of needle-like and flake-like particles and uniform gradation, laying a solid foundation for high-quality mortar.

What should I do if the aggregate conveyed by the belt is uneven?

It is necessary to adjust the unloading sequence of aggregates to ensure that sand is unloaded last. This is like planning a reasonable driving route for a road, allowing various aggregates to "travel" on the belt in an orderly manner. Secondly, adjust the unloading time interval of various aggregates according to the distribution of aggregates on the belt to ensure that the materials on the belt are continuously and evenly distributed.

What problems will occur with dry-mix mortar admixtures in high-temperature weather?

Water-retaining components such as cellulose ether and starch ether will absorb moisture in the air and agglomerate when the humidity exceeds 80%. This directly causes the water retention of the mortar to decrease by more than 30%, making it prone to bleeding and delamination during construction, and increasing the risk of surface cracking after hardening by 40%.

What problems will occur with dry-mix mortar raw materials in high-temperature weather?

Cement, lime and other cementitious materials have extremely strong hygroscopicity. In high-humidity environments, their surfaces will quickly absorb moisture to form calcium hydroxide lumps. When caking is severe, lumps with a diameter of over 5mm may block the discharge port of the screw conveyor, causing the measurement deviation of the batching scale to exceed ±2%, and may even cause jamming and damage to the blades of the mixing equipment. If the storage silos for admixtures such as fly ash and slag powder are not tightly sealed, in an environment with a relative humidity >75%, fine particles will agglomerate into spherical particles with a diameter of 1-3 cm due to surface tension. These "pseudo particles" tend to form an "arch bridge" structure at the cone of the silo during the falling process, resulting in material flow interruption. If the initial moisture content of aggregates such as fine sand and quartz sand exceeds 3%, the moisture is difficult to naturally evaporate in a hot and humid environment. When these high-moisture aggregates are mixed with cement, a "pre-hydration" phenomenon may occur: the fluidity of the mortar decreases by 20%-30% when it leaves the mixer, the setting time is shortened by 1-2 hours, and in severe cases, "false setting" occurs, resulting in honeycombing and pitting on the construction surface.

Can engineers be sent to our site for installation and training?

We’ll send experienced engineers to the customer's site to guide equipment installation and debug the equipment. We will also provide installation instructions, layout drawings, assembly drawings, etc.

What is the positioning and cost performance of your products?

We have professional engineers, skilled production workers, high-standard quality inspection, and pre-sales and after-sales service teams with effective communication. We can assemble and test all the equipment and pack them carefully before delivery. Maybe our price is not the lowest, but we pursue the best service and quality and we are definitely your most suitable and trustworthy partner.

Are you a factory, a design company, or a trading company?

We are a manufacture factory with our own mechanical and project design engineers. We can provide customized solution design according to customers’ requirement, and full-process services such as early project discussion, scheme design, equipment selection, site planning, equipment layout, transportation and delivery, installation and commissioning.

Can you provide technical and process guidance?

Yes. We have rich experience in mortar production, and we will customize the equipment according to your needs and provide a full range of project guidance. We can reasonably design the layout and site planning according to the size of your workshop, and provide technical support for mortar formulas.

I don't have the formula, can you send me one?

Yes, we have more than 500 customers and they are willing to share the formula.

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Contact

sisoulzg@126.com

+ 86 13963913992

Tel: +86 13963913992

Yuhuangling Industrial Park, Chengyang District, Qingdao, China

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