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Description

Dust collector in a dry mortar plant is an essential device for purifying air and collecting dust particles. It plays a crucial role in ensuring a clean and safe working environment. The following is a detailed introduction:

Working Principles

● Filtering Principle: Many dust collectors use filter bags or filter cartridges. The dusty air from the dry powder mortar production process enters the collector. As the air passes through the filter material, dust particles are trapped on the surface of the filter, while the clean air passes through and is discharged.

● Cyclone Principle: Some dust collectors adopt a cyclone structure. The dusty air enters the cyclone chamber and rotates at a high speed. Due to the centrifugal force, the dust particles with larger mass are thrown to the wall of the cyclone and then fall into the dust hopper at the bottom, while the relatively clean air flows out from the center.

Types

● Bag Filter: It has high filtration efficiency, capable of filtering out fine dust particles. It is widely used in dry powder mortar plants and is suitable for handling large air volumes.

● Cyclone Dust Collector: It is simple in structure and has low resistance. It is often used for preliminary dust removal of coarse particles in dry powder mortar production lines.

● Electrostatic Precipitator: It uses electrostatic force to adsorb dust particles, with high dust removal efficiency and low energy consumption, but has a relatively high cost and complex maintenance.

Advantages

● Effective Dust Removal: It can significantly reduce the dust content in the air, improving the air quality in the workshop and reducing environmental pollution.

● Improved Product Quality: By removing dust, it helps to prevent dust from contaminating the dry powder mortar products, ensuring the quality and performance of the products.

● Enhanced Equipment Lifespan: Reducing dust in the air can also prevent dust from entering production equipment, reducing wear and tear and extending the service life of the equipment.

Applications

● Mixing Area: It is used to collect dust generated during the mixing process of dry powder mortar to keep the mixing workshop clean.

● Packaging Area: When the dry powder mortar is being packaged, a large amount of dust is produced. The dust collector can effectively capture this dust to avoid dust pollution in the packaging area.

● Storage and Conveying Area: Dust collectors are also installed in the storage silos and conveyor belts to collect dust generated during material storage and transportation.

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Dust Collector

Pulse Bags Dust Collector

Dust collector in a dry mortar plant is an essential device for purifying air and collecting dust particles.

sisoulzg@126.com

+86 13963913992

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FAQs

My site is not in an ordinary location. Could you provide a corresponding plan to build a dry mortar production line for me?

Of course, we can provide one-on-one customized services to help you not only realize the site construction but also achieve cost reduction and efficiency improvement.

What sand-making equipment is used in the dry mortar production line?

In the realm of dry mortar production, Zhongqinglin Heavy Industry's VK Sand Making Machine has emerged as a core equipment that commands industry attention, thanks to its distinctive design and exceptional performance.

What kind of sand making machine are you using? Is the crushing effect good?

We use vertical shaft impact crushing equipment, and its crushing effect ensures high-quality particle shape. By allowing materials to break along their natural textures, the produced aggregates are cubic, with low content of needle-like and flake-like particles and uniform gradation, laying a solid foundation for high-quality mortar.

What should I do if the aggregate conveyed by the belt is uneven?

It is necessary to adjust the unloading sequence of aggregates to ensure that sand is unloaded last. This is like planning a reasonable driving route for a road, allowing various aggregates to "travel" on the belt in an orderly manner. Secondly, adjust the unloading time interval of various aggregates according to the distribution of aggregates on the belt to ensure that the materials on the belt are continuously and evenly distributed.

What problems will occur with dry-mix mortar admixtures in high-temperature weather?

Water-retaining components such as cellulose ether and starch ether will absorb moisture in the air and agglomerate when the humidity exceeds 80%. This directly causes the water retention of the mortar to decrease by more than 30%, making it prone to bleeding and delamination during construction, and increasing the risk of surface cracking after hardening by 40%.

What problems will occur with dry-mix mortar raw materials in high-temperature weather?

Cement, lime and other cementitious materials have extremely strong hygroscopicity. In high-humidity environments, their surfaces will quickly absorb moisture to form calcium hydroxide lumps. When caking is severe, lumps with a diameter of over 5mm may block the discharge port of the screw conveyor, causing the measurement deviation of the batching scale to exceed ±2%, and may even cause jamming and damage to the blades of the mixing equipment. If the storage silos for admixtures such as fly ash and slag powder are not tightly sealed, in an environment with a relative humidity >75%, fine particles will agglomerate into spherical particles with a diameter of 1-3 cm due to surface tension. These "pseudo particles" tend to form an "arch bridge" structure at the cone of the silo during the falling process, resulting in material flow interruption. If the initial moisture content of aggregates such as fine sand and quartz sand exceeds 3%, the moisture is difficult to naturally evaporate in a hot and humid environment. When these high-moisture aggregates are mixed with cement, a "pre-hydration" phenomenon may occur: the fluidity of the mortar decreases by 20%-30% when it leaves the mixer, the setting time is shortened by 1-2 hours, and in severe cases, "false setting" occurs, resulting in honeycombing and pitting on the construction surface.

Can engineers be sent to our site for installation and training?

We’ll send experienced engineers to the customer's site to guide equipment installation and debug the equipment. We will also provide installation instructions, layout drawings, assembly drawings, etc.

What is the positioning and cost performance of your products?

We have professional engineers, skilled production workers, high-standard quality inspection, and pre-sales and after-sales service teams with effective communication. We can assemble and test all the equipment and pack them carefully before delivery. Maybe our price is not the lowest, but we pursue the best service and quality and we are definitely your most suitable and trustworthy partner.

Are you a factory, a design company, or a trading company?

We are a manufacture factory with our own mechanical and project design engineers. We can provide customized solution design according to customers’ requirement, and full-process services such as early project discussion, scheme design, equipment selection, site planning, equipment layout, transportation and delivery, installation and commissioning.

Can you provide technical and process guidance?

Yes. We have rich experience in mortar production, and we will customize the equipment according to your needs and provide a full range of project guidance. We can reasonably design the layout and site planning according to the size of your workshop, and provide technical support for mortar formulas.

I don't have the formula, can you send me one?

Yes, we have more than 500 customers and they are willing to share the formula.

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sisoulzg@126.com

+ 86 13963913992

Tel: +86 13963913992

Yuhuangling Industrial Park, Chengyang District, Qingdao, China

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