Description
Ladder type dry mortar production line is an advanced system designed for the efficient and continuous production of dry mortar and characterized by its unique stepped arrangement, which optimizes space utilization and enhances the overall workflow.
1. Raw Material Storage System
● Silos: Multiple silos are used to store different raw materials such as cement, sand, and additives. These silos are equipped with level sensors to monitor material quantities.
● Conveying System: A series of conveyors, including screw conveyors and bucket elevators, transport raw materials from the silos to the mixing unit.
2. Weighing and Batching System
● Weigh Hoppers: Precision weigh hoppers ensure accurate measurement of each raw material according to the specific formulation.
● Control System: An automated control system manages the weighing and batching process, ensuring consistency and accuracy.
3. Mixing System
● Mixer: A high-efficiency mixer thoroughly blends the raw materials to produce homogeneous dry mortar.
● Ladder type Arrangement: The mixers are arranged in a stepped configuration, allowing gravity to assist in the movement of materials between stages, reducing energy consumption.
4. Packaging System
● Packaging Machines: The dry mortar is packaged into bags of various sizes using automated packaging machines. These machines can be adjusted to handle different bag sizes and weights.
● Palletizing System: Packaged bags are then palletized for easy transportation and storage.
5. Dust Collection System
● Dust Collectors: To maintain a clean working environment and comply with environmental regulations, dust collectors are installed at various points to capture and filter out dust particles.
6. Control and Automation
● PLC Control System: The entire production line is controlled by a Programmable Logic Controller (PLC) system, which allows for precise control and monitoring of all processes.
● Human-Machine Interface (HMI): An intuitive HMI provides operators with real-time data and control options, facilitating easy operation and troubleshooting.
Its technical parameters are as follows:
Model | Mixer | Power(kw) | Theoretical capacity(t/h) | Floor area(㎡) |
JTSW2000 | SW2000 | 230 | 40 | 400 |
JTSW3000 | SW3000 | 270 | 60 | 550 |
JTSW4000 | SW4000 | 330 | 80 | 600 |
JTSW6000 | SW6000 | 380 | 120 | 600 |
JTSW8000 | SW8000 | 650 | 150 | 800 |
JTSW10000 | SW10000 | 700 | 200 | 800 |
JTDW2000 | DW2000 | 200 | 40 | 400 |
JTDW3000 | DW3000 | 240 | 50 | 550 |
In summary, the Ladder Type Dry Mortar Production Line is a highly efficient, flexible, and space-saving solution for the continuous production of high-quality dry mortar. Its advanced automation and control systems ensure consistent product quality and operational efficiency, making it an ideal choice for modern construction and renovation projects.
Ladder Type Dry Mortar Production Line
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