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Moving Towards Green Production: Upgrading Paths for Dry Mortar Equipment and Renovation of Existing Plants

Guided by the national "dual carbon" strategy and green development policies, the traditional dry mortar industry—characterized by high energy consumption and high emissions—faces an urgent need for transformation and upgrading. Promoting equipment upgrades, especially the green renovation of existing old plants, has become an inevitable choice for the sustainable development of the industry.

Nov 04,2025

Moving Towards Green Production: Upgrading Paths for Dry Mortar Equipment and Renovation of Existing Plants

Guided by the national "dual carbon" strategy and green development policies, the traditional dry mortar industry—characterized by high energy consumption and high emissions—faces an urgent need for transformation and upgrading. Promoting equipment upgrades, especially the green renovation of existing old plants, has become an inevitable choice for the sustainable development of the industry.

For both new equipment and the renovation of old plants, the general upgrading direction focuses on three core areas:

  1. Adopting high-efficiency and energy-saving power systems, such as frequency conversion technology and permanent magnet motors, which can reduce energy consumption by more than 20%.
  2. Implementing full-coverage dust control, achieving ultra-low emission standards through source sealing, in-process collection, and end-of-pipe purification.
  3. Introducing intelligent control systems to realize precise batching and full-process digital management, reducing raw material waste from the source and improving quality stability.

For the large number of existing old plants, renovations need to be more targeted.

  1. Upgrade the "heart": Replace inefficient mixers with high-efficiency models to significantly shorten mixing time, reduce energy consumption and residue.
  2. Reshape the "nerves": Adopt high-precision metering systems, especially special scales for micro-additives, to ensure accurate proportions, stabilize product quality and save costs.
  3. Conduct modular dust control: Install small dust removal units at key dust-generating points to solve the most prominent pollution problems with minimal investment.
  4. Integrate waste recycling systems: Separate and recycle waste materials and wastewater generated from equipment cleaning and floor sweeping, turning waste into resources and realizing circular resource utilization.

The green upgrading of dry mortar equipment is by no means a burden, but a strategic investment to enhance competitiveness. For old plants, through modular and phased precise renovation, they can completely be revitalized at a reasonable cost. While responding to national policies, they can achieve a win-win situation of economic and environmental benefits.

 

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