Zhongqinglin Heavy Industry Dry-Mix Mortar Production Line: Multi-Material Adaptability, Energy Conservation, and Intelligent Operation & Maintenance
In dry-mix mortar production, many manufacturers face unspoken challenges: time-consuming equipment adjustments due to frequent formula changes, high energy consumption driving up operating costs, and production risks caused by oversights in manual monitoring. Zhongqinglin Heavy Industry's dry-mix mortar production line, starting from the needs of flexible production, solves these dilemmas with an innovative design, making mortar production more adaptable and economical.
Jul 18,2025
In dry-mix mortar production, many manufacturers face unspoken challenges: time-consuming equipment adjustments due to frequent formula changes, high energy consumption driving up operating costs, and production risks caused by oversights in manual monitoring. Zhongqinglin Heavy Industry's dry-mix mortar production line, starting from the needs of flexible production, solves these dilemmas with an innovative design, making mortar production more adaptable and economical.
1. Multi-Material Adaptability: One-Click Switch of Production Formulas
To meet the production needs of different types such as masonry mortar, thermal insulation mortar, and self-leveling mortar, the production line adopts a modular batching system for rapid conversion. The raw material silo is designed with partitions, capable of storing more than ten kinds of materials such as cement, quartz sand, and expanded perlite simultaneously. By presetting formula parameters, the feeding ratio of each silo can be automatically adjusted with one click. Aiming at the characteristics that lightweight aggregates are easy to float and heavy aggregates are easy to settle, the mixer is equipped with special stirring blades, combined with an adjustable speed motor, to ensure uniform mixing of materials with different densities. This "one machine for multiple materials" design eliminates the need for repeated equipment investment and frees small-batch, multi-variety production from equipment limitations.
2. Energy Conservation: Reducing Long-Term Operating Costs
The production line achieves full-process optimization in energy consumption control: the raw material conveying link uses a variable-frequency speed-regulating motor, which automatically adjusts power according to the amount of materials to avoid waste from no-load operation; the mixer adopts a double-layer insulated silo to reduce heat loss during mixing, especially suitable for the production of special mortars that require heating; the dust removal system is equipped with a variable-frequency fan, which intelligently starts and stops according to dust concentration, saving more than 30% of electricity compared with traditional equipment. In terms of material utilization, the closed-loop recovery design recovers scattered raw materials during production to the raw material silo through negative pressure pipelines, and reduces excessive delivery with precise metering, thus reducing raw material loss from the source and significantly lowering long-term operating costs.
3. Intelligent Operation & Maintenance: Reducing the Pressure of Manual Management
The equipment is equipped with an IoT monitoring system, which can collect real-time operation data of various links and dynamically display key information such as batching progress, mixing time, and equipment temperature on the screen. In case of abnormalities such as motor overload and insufficient silo level, the system will automatically give an acousto-optic alarm and push information to the manager's mobile phone to prevent the expansion of faults. This "data-based monitoring + predictive maintenance" mode transforms production management from "passive response" to "active control" and greatly reduces the burden of manual inspection.
From the flexible switching of multi-category production, to the precise control of energy consumption costs, and then to the intelligent upgrading of operation and maintenance management, Zhongqinglin Heavy Industry's dry-mix mortar production line provides manufacturers with a more flexible production solution through all-dimensional innovation, enabling every startup to create greater value.
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